Card-Based Control Systems for a Lean Work Design

The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA

Business & Finance, Industries & Professions, Quality Control, Business Reference, Nonfiction, Science & Nature, Technology
Cover of the book Card-Based Control Systems for a Lean Work Design by Matthias Thurer, Mark Stevenson, Charles Protzman, CRC Press
View on Amazon View on AbeBooks View on Kobo View on B.Depository View on eBay View on Walmart
Author: Matthias Thurer, Mark Stevenson, Charles Protzman ISBN: 9781498788342
Publisher: CRC Press Publication: April 5, 2016
Imprint: Productivity Press Language: English
Author: Matthias Thurer, Mark Stevenson, Charles Protzman
ISBN: 9781498788342
Publisher: CRC Press
Publication: April 5, 2016
Imprint: Productivity Press
Language: English

Many shops have simplified their production control by using card-based systems such as kanban and Constant Work-in-Process (ConWIP). Although these systems provide a simple and highly effective visual approach for controlling manufacturing and service operations, all too many shops struggle with failed implementations or achieve results that fall below expectations. These outcomes can be attributed to a poor fit between the actual control problem and the solution applied.

This book takes a different approach to most other books on the subject—as it starts with an introduction to the control problem, instead of the control solution. Card-Based Control Systems for a Lean Work Design outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis.

The first four chapters of the book lay the foundations for problem diagnosis. The next three chapters then discuss, in sequence, each of the three "traditional" card-based control systems: kanban, ConWIP, and Paired-cell Overlapping Loops of Cards with Authorization (POLCA). The book explains how each of these card-based control systems works and identifies the specific type of control problem to which each system applies.

The next two chapters focus on Control of Balance by Card-Based Navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products. This is the first book to discuss this novel approach, which includes the use of cards to estimate due dates or delivery time allowances.

The book closes with a framework that provides guidance on which system to apply. This framework contrasts the control problem with the control solution. The potential of combining card-based systems is also discussed to create a nested solution.

View on Amazon View on AbeBooks View on Kobo View on B.Depository View on eBay View on Walmart

Many shops have simplified their production control by using card-based systems such as kanban and Constant Work-in-Process (ConWIP). Although these systems provide a simple and highly effective visual approach for controlling manufacturing and service operations, all too many shops struggle with failed implementations or achieve results that fall below expectations. These outcomes can be attributed to a poor fit between the actual control problem and the solution applied.

This book takes a different approach to most other books on the subject—as it starts with an introduction to the control problem, instead of the control solution. Card-Based Control Systems for a Lean Work Design outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis.

The first four chapters of the book lay the foundations for problem diagnosis. The next three chapters then discuss, in sequence, each of the three "traditional" card-based control systems: kanban, ConWIP, and Paired-cell Overlapping Loops of Cards with Authorization (POLCA). The book explains how each of these card-based control systems works and identifies the specific type of control problem to which each system applies.

The next two chapters focus on Control of Balance by Card-Based Navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products. This is the first book to discuss this novel approach, which includes the use of cards to estimate due dates or delivery time allowances.

The book closes with a framework that provides guidance on which system to apply. This framework contrasts the control problem with the control solution. The potential of combining card-based systems is also discussed to create a nested solution.

More books from CRC Press

Cover of the book Solar Home Design Manual for Cool Climates by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Leading and Managing Innovation by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Brain Source Localization Using EEG Signal Analysis by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Transmission Techniques for 4G Systems by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book iOS Game Programming with Xcode and Cocos2d by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book The Mathematics Of Generalization by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Trade Secrets by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Clinical Trial Optimization Using R by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book The Economy As An Evolving Complex System II by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Sensory Neural Networks by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Rock Dynamics by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Adaptive Filtering by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Statistics for Long-Memory Processes by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Geomedicine (1990) by Matthias Thurer, Mark Stevenson, Charles Protzman
Cover of the book Statistical Downscaling for Hydrological and Environmental Applications by Matthias Thurer, Mark Stevenson, Charles Protzman
We use our own "cookies" and third party cookies to improve services and to see statistical information. By using this website, you agree to our Privacy Policy